What is Aluminum Oxide Ceramics?

Alumina ceramics, also known as alumina ceramics, ceramic alumina or Al₂O₃ ceramics, are one of the most important and versatile advanced technical ceramics in modern engineering. Alumina combines excellent mechanical strength, hardness, corrosion resistance, thermal stability and electrical insulation, making it the material of choice for demanding applications where metals and polymers are prone to failure.

At Chiho Ceramics, we draw on decades of expertise in precision ceramic processing to provide high-purity alumina ceramics with consistent quality, dimensional accuracy, and superior performance. Our production capabilities cover a wide range of products from alumina ceramic tubes and rods to precision alumina ceramic parts for highly specialized industries.

Alumina Ceramics Characteristics and Advantages

The properties of alumina ceramic materials have made them a leader in industrial materials:

Aluminum oxide ceramics have a Vickers hardness of 1700 HV, which is more than 15 times harder than carbon steel and provides excellent wear resistance.

  • The combination of high alumina ceramic thermal conductivity (up to 30 W/m-K) and low thermal expansion ensures stability under extreme heat conditions.

  • Operating temperatures can exceed 1600°C in continuous use.

Excellent dielectric strength (14-18 kV/mm) makes alumina ceramics ideal for high voltage and high frequency electronic components.

Highly resistant to acids, alkalis and organic solvents, ensuring long service life in corrosive environments.

Structural integrity of high-precision components is maintained even under thermal cycling or mechanical stress.

Is aluminum oxide ceramic durable?

“Are aluminum oxide ceramics durable?” This question is often asked by engineers and buyers. The answer is yes.
Due to their superior hardness, corrosion resistance and high temperature stability, alumina ceramics have a service life far exceeding that of metals, plastics and glass, especially under abrasive, high load and extreme high temperature conditions.

Alumina Ceramics Applications

Alumina ceramics have excellent hardness and abrasion resistance, corrosion resistance and electrical insulation, and maintain stable mechanical and chemical properties at high temperatures and in harsh environments. Meanwhile, due to its good processing performance and high cost performance, it is widely used in electronics, machinery, chemical industry and other industries.

Forms and grades of aluminum oxide ceramics

To Good Ceramics offers various grades and forms of customized alumina ceramics to meet the needs of different industries:

Alumina ceramic material properties - technical data

The following lists the performance parameters of only the three most common types of alumina ceramics, which are usually made up of these types of alumina ceramics.

mechanical property

characterization staircase (for residential buildings) 95 % Aluminum Oxide 99 % Aluminum Oxide 99.5 % Aluminum Oxide
color -- white yellow yellow
intensity g/cm3 3.7 3.85 3.9
durometer gigapascal (unit of pressure) 13.7 15.2 15.7
compressive strength megapascal (unit of pressure) 2000 2160 2350
bending strength megapascal (unit of pressure) 280 310 350
Fracture toughness megapascal (unit of pressure)1/2 3~4 3~4 4.5
modulus of elasticity gigapascal (unit of pressure) 320 360 370
Percentage of fish -- 0.23 0.23 0.23

thermodynamic property

characterization staircase (for residential buildings) 95 % Aluminum Oxide 99 % Aluminum Oxide 99.5 % Aluminum Oxide
Maximum operating temperature ℃ (no load) 1650 1650 1650
Thermal conductivity at 20°C W/(M. Kelvin) 24 29 32
Thermal expansion at 20-400°C 10-6 /C 7~8 7~8 7~8
specific heat Joule/(kg/Kelvin) 780 790 780
thermal shock resistance ℃ (into the water) 200 200 200

Electro-mechanical properties

characterization staircase (for residential buildings) 95 % Aluminum Oxide 99 % Aluminum Oxide 99.5 % Aluminum Oxide
dielectric constant 1 MHz 9.4 9.9 9.9
dielectric strength Volt/meter 15 x 106 15 x 106 15 x 106
dielectric loss 1 MHz 4 x 10-4 4 x 10-4 4 x 10-4
Volume resistivity @ 25°C ohm-cm >10 14 >10 14 >10 14
Volume resistivity @ 500°C ohm-cm >10 8 >10 8 >10 10

*The above values are typical material properties and may vary depending on product configuration and manufacturing process. For more details, please feel free to contact us.

Alumina Ceramic Parts Application Examples

Alumina ceramics combine high hardness, excellent electrical insulation, thermal stability, and chemical resistance, making them versatile materials for many industrial applications. The following are some of the most common and influential use cases for alumina ceramic parts in a variety of fields:

  • Electronic Substrates

  • electrical insulation

  • Metallized parts

  • feedthrough

  • seals

  • bushings

  • ceramic tube

  • wear part

  • metering valve

  • Various equipment parts

Alumina Ceramics Processing Capability

Good Ceramics offers alumina materials in purities ranging from 92% to 99.9%, with 99% being the most commonly used purity. Alumina can be molded by a variety of methods, including injection molding, molding, isostatic pressing, slurry molding, and extrusion.

Sintering is a critical step in the manufacturing process of alumina ceramics. High-temperature sintering densifies the material but also causes the material to shrink by approximately 201 TP3 T. This shrinkage makes it difficult to achieve precise final dimensions during blank machining, and therefore requires precision machining after sintering to meet stringent dimensional and shape requirements. However, densely sintered alumina ceramics are extremely hard and require precision grinding and shaping with super-hard tools such as diamond abrasives.

At Chiho Ceramics, we have a wide range of precision ceramic machining equipment to meet the demand for manufacturing complex structures and high-precision parts.

With advanced processing equipment and rich technical accumulation, we are able to provide customers with full-process solutions from material selection, design optimization to customized processing, and help them achieve high-quality alumina ceramic products.

CNC grinding and milling

CNC milling, turning and grinding to the highest dimensional tolerances down to the micron level.

Grinding and polishing

Surface polishing results in smooth surfaces and optical grade surfaces.

Laser processing of ceramic substrates

Ceramic Laser Cutting

Laser drilling and cutting of complex geometries for ceramic substrates.

Metal and Ceramic Brazed Assemblies - 600x600

Metallization and welding

Metallization (Mo/Mn, W) for ceramic-to-metal brazing.

common problems

While ceramics are inherently brittle, alumina provides a balanced combination of hardness and fracture toughness that allows it to perform reliably in high-stress applications.

Yes, with the help of specialized diamond tools and CNC machinery, we can achieve tight tolerances and complex geometries.

Aluminum oxide has excellent hardness, wear resistance and electrical insulation, while zirconium oxide has higher fracture toughness and impact resistance.

Durable. Aluminum oxide ceramics can last for many years in extreme environments due to their high hardness, chemical stability and wear resistance.

Usually between 15-20 GPa, making it one of the hardest engineering materials available.

About 20-30 W/m-K, depending on purity and density.

Yes, but due to their extreme hardness, specialized diamond grinding and CNC machining techniques are required.

They are used as insulating elements in high temperature furnaces, thermocouples and electrical applications.

Aluminum oxide ceramic substrates

Aluminum oxide ceramic substrates

001-600x600

Black Aluminum Oxide Substrate

Metallized ceramic parts

Metal and Ceramic Brazed Assemblies - 600x600

Ceramic and metal brazed assemblies

Advanced Ceramics Manufacturing Specialist

Why choose Zihao Alumina Ceramics?

  • We have extensive experience in manufacturing alumina ceramic tubes, parts and custom machining.

  • We can customize materials and shapes to meet specific application requirements.
  • We offer short lead times for inland and port customers.

  • Our technical team will assist you in optimizing your part design for functionality and manufacturability.

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