Maximum operating temperature for advanced ceramics

The maximum operating temperatures of advanced ceramics are much higher than those of conventional metals or engineering plastics. In contrast, some high-performance ceramics can withstand sustained operating temperatures of up to 2,200°C, while conventional metals begin to melt at 1,200°C to 1,500°C. This makes high-temperature ceramic materials ideal for high-temperature industrial applications. This makes high-temperature ceramic materials ideal for high-temperature industrial applications.

However, when selecting materials for use around 2000°C, the application environment must be carefully considered. Many ultra-high temperature ceramics, such as boron nitride and silicon carbide, require inert or reducing environments. In oxidizing environments, their maximum operating temperatures may be significantly lower.

This paper looks at the maximum operating temperature limits of the main ceramic materials, compares them with metals and plastics, and explains how their properties can be utilized in high temperature applications.

heat conductivity

Why high-temperature ceramics are so important

The ability of advanced ceramics to maintain structural and chemical integrity at extreme temperatures is critical in the following applications:

  • Aero-engine components
  • Industrial Furnace Lining
  • Metallurgical Crucible
  • semiconductor manufacturing
  • High Performance Heat Exchangers
  • High Temperature Filtration Systems
  • Molten metal handling tools

They have excellent thermal shock resistance, oxidative stability and low thermal expansion, especially compared to metals and polymers. This makes them irreplaceable in many high-tech and industrial applications.

What is the maximum operating temperature?

Maximum working temperature is the highest temperature that a material can withstand for a prolonged period of time without significant degradation of properties such as softening, melting, oxidation or structural damage.

For ceramics, this temperature is influenced by the following factors:

  • Crystal Structure Stability
  • phase change
  • heat conductivity
  • Thermal shock and oxidation resistance

Ceramic materials and their maximum temperatures

Ceramic materials Maximum operating temperature (°C) a type of literature consisting mainly of short sketches
Boron Nitride (BN) 2000 Inert gas only
Aluminum oxide (Al2O3) 1650 The most widely used advanced ceramics
Silicon Carbide (SSiC) 1400 Excellent thermal conductivity
ZTA20 1400 Toughened zirconia-alumina composites
Silicon Nitride (Si3N4) 1300 Good resistance to thermal shock
Aluminum Nitride (AlN) 1200 Ideal for electronic substrates
Beryllium oxide (BeO) 1200 Highly conductive, toxic during processing
Magna 900 For prototyping, electronics
Zirconia (YPZ) 850 Limited by phase instability

*Data is for reference only.

Need help choosing the right ceramic?

Choosing the right high-strength ceramic material is critical to ensuring long-term reliability and optimal performance. Whether you need zirconia, silicon nitride, or alumina-based ceramics, our materials provide industry-leading strength, durability, and precision.

Our technical team is here to help - contact us today for expert customized advice on your specific needs.

Maximum Operating Temperature Comparison: Ceramics vs. Metals and Plastics

The bar chart below shows the maximum operating temperatures of various engineering materials - from high-temperature ceramics to common industrial plastics, in descending order.

Ceramics Metals Plastics

*Data is for reference only.

Maximum temperature applications for ceramics

Advanced ceramics are widely used in harsh environments due to their superior heat resistance, often maintaining structural integrity and functional stability above 1000°C. The following application examples from various industries highlight the types of ceramic materials and their typical maximum service temperatures.

  • Application: jet engine components (combustion chambers, nozzles, thermal barrier coatings)

    • Materials: Silicon Nitride (Si₃N₄), Silicon Carbide (SiC), Zirconia (ZrO2)
    • Operating temperature: 1200-1600°C
    • Characteristics: excellent thermal shock resistance, low thermal expansion, oxidation resistance
  • Application: Thermal protection systems for re-entry vehicles

    • Material: Silicon carbide matrix composites, alumina fiber reinforced ceramics
    • Operating temperature: >1600°C
    • Features: excellent thermal insulation and ultra-high temperature stability
  • Applications: furnace tubes, thermocouple jackets, support structures

    • Material: Aluminum oxide (Al₂O₃), silicon carbide (SiC), silicon nitride (Si₃N₄)
    • Operating temperature: 1400-1700°C
  • Application: Powder metallurgy sintered trays and carriers

    • Material: Aluminum Oxide, Aluminum Nitride (AlN)
    • Operating temperature: >1500°C (in inert atmosphere)
    • Characteristics: high thermal stability, chemical resistance
  • Application: high temperature electrical insulation substrates and vacuum chamber components

    • Material: Aluminum Nitride (AlN), Beryllium Oxide (BeO)
    • Operating temperature: 1000-1200°C
    • Characteristics: high thermal conductivity, excellent dielectric properties
  • Application: Ion Implantation and Plasma Etch Chamber Components

    • Material: Boron Nitride (BN), Aluminum Oxide (Al₂O₃)
    • Operating temperature: >1000°C (vacuum)
  • Application: Gas turbine blades and thermal barrier coatings (TBC)

    • Materials: Yttrium oxide stabilized zirconia (YSZ), silicon carbide ceramic matrix composites (CMC)
    • Operating temperature: 1200-1600°C
    • Characteristics: Extremely high heat and thermal cycling resistance
  • Application: Nuclear reactor structures or cladding components

    • Material: SiC composite, BeO
    • Operating temperature: >1200°C
    • Features: high neutron transmittance, radiation resistant
  • Applications: diesel engine preheat plugs, turbocharger rotors

    • Material: Silicon Nitride (Si₃N₄)
    • Operating temperature: 1000-1200°C
    • Characteristics: light weight, high temperature impact resistance
  • Application: Diesel Particulate Filter (DPF)

    • Material: Silicon Carbide (SiC)
    • Operating temperature: 900-1100°C
  • Applications: high temperature crucibles, thermal analysis sample holders

    • Material: Alumina, Zirconia, Silicon Nitride
    • Operating temperature: >1500°C (in vacuum or inert atmosphere)
    • Examples of use: Thermal analysis (DSC, TGA), XRF/XRD sample holders
  • Applications: ceramic tubes, runners, molten metal crucibles

    • Material: Aluminum Oxide, Silicon Carbide, Boron Nitride
    • Operating temperature: 1600-1800°C
    • Characteristics: corrosion resistant, thermally stable in harsh environments
  • Uses: Glass molding molds, heat-insulating panels

    • Material: ZTA, Aluminum Oxide
    • Operating temperature: >1400°C
  • Applications: reactor linings and carriers in corrosive high temperature environments

    • Material: Silicon Carbide, Silicon Nitride, Aluminum Nitride, Boron Nitride
    • Operating temperature: 1000-1600°C
    • Characteristics: Highly chemically inert, resistant to acidic and alkaline environments.

Important high-temperature resistant ceramics

Frequently Asked Questions (FAQ)

Boron nitride can operate in inert environments at temperatures up to 2000°C or higher.

Ceramics have strong ionic/covalent bonds, low thermal expansion and high oxidation resistance.

Yes, but some (e.g. BN) should be prevented from oxidizing at high temperatures.

Most materials are brittle, but materials such as Si3N4 and ZTA have good toughness and thermal stability.

They are used in power electronics, aerospace, metallurgical processing, semiconductors and other fields.