About Processable Ceramics
Processable microcrystalline glass ceramics is a synthetic mica as the main crystalline phase of fluorine gold mica microcrystalline glass, the main component is fluorine gold mica (Mg3K [AlF2O (SiO3) 3]) and silica as the main component of the glass composition. It is a new material in the seventies, with high mechanical strength, excellent dielectric properties and thermal properties, good chemical stability.
The most prominent feature of machinable ceramics is its good machinability. It can be turned, milled, planed, sawed, ground, cut, tapped, etc. using general-purpose metal processing equipment into a variety of parts with complex shapes, and can achieve a fairly high degree of machining accuracy. No special tools and equipment are required.
Composition of machinable ceramics
Machinable ceramics is a polycrystalline complex-phase material, a microcrystalline glass with synthetic mica microcrystals as the main crystal phase. The color is white and the organization is dense. The amount of microcrystals accounts for more than 50% of the total volume, microcrystalline particles between 5ν-20μ.
Characteristics of machinable ceramics
Machinable ceramic materials have excellent electrical insulation properties, high mechanical strength, and resistance to rapid cooling and heating (widely used in welding fixtures, optical glass molding dies, etc.). Its corrosion resistance is also superior to ordinary ceramics, its excellent corrosion resistance makes it used in various types of chemical equipment, relative to PTFE, it is more corrosion-resistant, not aging, long service life.
What are the machinable ceramic parts?
View MoreCeramic parts can be processed
Performance characteristics of machinable ceramics
Advantages of machinable ceramics
Mechanical properties of machinable ceramics
| sports event | unit (of measure) | Processable ceramics | Macor | Hexagonal Boron Nitride (HBN) |
|---|---|---|---|---|
| color | -- | fig. reactionary | fig. reactionary | fig. reactionary |
| intensity | g/cm³ | 2.5~2.6 | 2.52 | 2.0 |
| durometer | GPa | 4~5 | 2.5 | 0.04 |
| compressive strength | MPa | 508 | 345 | 100 |
| bending strength | MPa | 108 | 94 | 30 |
| Fracture toughness | MPa・m1/2 | -- | 1.53 | -- |
| Young's modulus | GPa | 65 | 66.9 | 71 |
| Poisson's ratio | -- | -- | 0.29 | -- |
Thermal properties of machinable ceramics
| sports event | unit (of measure) | Processable ceramics | Macor | Hexagonal Boron Nitride (HBN) |
|---|---|---|---|---|
| Maximum operating temperature | ℃ (long-term use temperature) | 800 | 800 | 850 |
| Thermal conductivity@25℃ | W/(m・K) | 1.71 | 1.46 | >30 |
| Coefficient of linear thermal expansion | 25 - 200°C, × 10^-6/°C | 7.2 | 9.3 | >1.8 |
| specific heat | KJ/kg℃ | -- | 0.79 | 0.81 |
Electrical Characterization of Machinable Ceramics
| sports event | unit (of measure) | Processable ceramics | Macor | Hexagonal Boron Nitride (HBN) |
|---|---|---|---|---|
| dielectric constant | 1MHz | 6~7 | 6.03 | 4.0 |
| dielectric strength | ac-kV/mm | >40 | 45 | 79 |
| Volume Resistance@25°C | Ω・cm | >10^16 | >10^17 | >10^13 |
Note: All the above parameters are typical values of processable ceramics, please note that they may vary from batch to batch.
What are the uses of workable ceramics?
- Precision coil holders (high accuracy and dimensional stability);
- High-voltage insulators (with smooth surfaces and unaffected by arcing);
- Gaskets, cavities and reflectors in laser assemblies (precision surface treatment and heat resistance);
- Thermal fracture in high-temperature processing equipment;
- Coil support and vacuum feedthrough (vacuum stabilized and sealable);
- Aircraft hinges, retaining rings on windows and doors;
- Supports and components;
- Fixtures and reference blocks in power generation units.
Use of machinable ceramics should be noted:
Workable ceramics are susceptible to the effects of halogenated acids such as HCl (hydrochloric acid). Tests showed that a 2.52 gram (1 cc) sample of microcrystalline glass ceramic lost 100 mg (3.961 TP3T) in 24 hours when exposed to hydrochloric acid at a pH of 0.1. When exposed to sodium hydroxide at pH 13.2, it lost 0.3961 TP3T in 6 h. It undergoes fluoride precipitation above 600°C (in a vacuum) as boron trifluoride or hydrofluoric acid.
Machining manufacturer that can process ceramic parts
To Good Ceramics is a professional machinable ceramic processor. Since 2013, we have participated in and supplied more than 3,000 precision ceramic products to hundreds of companies.
We can provide you with ceramic machining, ceramic materials, ceramic casting, ceramic metal encapsulation and surface metallization services, and are committed to providing products and services that meet or exceed our customers' quality requirements.
Customized processing of machinable ceramics
To Good Ceramics is your custom machining specialist for machinable ceramics and we can meet your advanced ceramic prototyping needs. We are always happy to utilize our years of advanced ceramics experience to advise on materials, designs and applications. If you are looking to purchase aluminum oxide plates, rods, tubes, or custom machined parts, please contact us and one of our experts will be happy to assist you.
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