It all starts with quality and correct composition. Industrial precision ceramics consist of carefully selected minerals such as alumina, zirconia and silicon carbide. These minerals are rigorously purified and processed to eliminate impurities and achieve the ideal particle size and distribution. This is the basis for the excellent performance that can be achieved with mills and air separation technology.

Natural minerals are eluted with liquids and gases, then refined and purified to remove impurities and produce extremely pure ceramic powders. This process is aimed at preparing raw materials for ceramic processing, separating them from possible impurities by technical means and further refining them according to the intended application.

Common ceramic molding methods include injection molding, slurry molding, press molding and billet processing. In some cases, however, it is necessary to carefully sculpt the compacted “rough” (unfired) ceramic into the desired geometric shape.

Some materials may be pre-fired at lower temperatures to remove moisture. Controlled drying is critical at this stage to prevent cracking and ensure uniform shrinkage during the critical firing phase. Ceramics shrink by approximately 20% during firing, so precise control of temperature and firing time is key to ensuring the performance of the raw material.

Finishing is a crucial step in the production process. After sintering, the ceramic can be further machined, ground or polished to obtain the desired surface finish and to meet the most precise dimensional tolerances.

Cleaning is an important step in removing any residue or impurities from the ceramic material.

Quality control is essential to ensure the quality and durability of the final product. Comprehensive testing verifies mechanical, thermal, electrical and chemical properties. Only products that meet industry standards and certifications are traded, thus guaranteeing the material's performance and suitability for its intended application.

Typical ceramic manufacturing equipment includes storage containers, milling machines, industrial presses or casting machines, drying stations, glazers, firing ovens and inspection tables.

From unassuming powders to amazing properties, the production process of industrial precision ceramic materials involves multiple steps, including raw materials, molding, sintering, and final processing. The use of advanced equipment and technology in this process ensures the quality and durability of the final product. The superior performance of industrial precision ceramics is shaping the future of countless industries.